Gunsmithing

Barrel Chop & Crown

A barrel cut to the length you actually want and re-crowned on the lathe, square to the bore — not squared off with a chop saw and hoped at. Shotguns to 18 inches, rifles to 16, an approved Form 1 to whatever the form says, and a damaged muzzle cut back past the damage and made new again.

Prices, up front

Every bench service and what it costs, in one searchable list. The final number is confirmed before we touch your firearm.

The crown is the job

Anyone can shorten a barrel. What decides whether it still shoots straight afterward is the crown — the last edge the bullet touches before it's on its own. If that edge isn't square to the bore, or has a burr on one side, gas escapes unevenly and the group opens up or keyholes. So the barrel goes in the lathe, gets indicated to the bore, and the cut and the crown are made in the same setup. A recessed target crown, an 11-degree, or a plain chamfer — your call, and we'll say which suits the barrel.

We measure twice on anything close to a legal minimum. A rifle barrel has to finish at 16 inches, a shotgun at 18, measured the way the ATF measures it — from the bolt face, with any permanently attached device counted only if it's pinned and welded. If you want a muzzle device to make up the length, that's the pin-and-weld page, and we'll plan the cut around it.

Form 1 builds, and the paperwork that comes first

A good share of the chops on this bench are short-barreled rifles and shotguns being built on an approved Form 1: an AK cut to the mark on the barrel, a Savage 420 profiled to a pistol grip, a Saiga 12 taken down to what the form allows. We'll cut it, crown it, and engrave the NFA markings at the same visit — but only once the approved form is in hand. Bring the approval or forward it to us, and we'll hold the firearm until it clears if it hasn't yet.

Not a Form 1 job? A bare barrel, a Thompson Contender barrel going to 6.5 inches, a bolt gun losing an inch of damaged muzzle — those are simply cut to spec. Tell us the length you want and what it's for, and we'll tell you whether it's a legal cut and a sensible one.

How a chop-and-crown runs here

01

Measure and confirm

We confirm the finished length, how it's measured, and — on a serialized firearm — that the length is legal for its configuration or covered by an approved Form 1.

02

Cut in the lathe

The barrel is indicated to the bore and parted to length in the same setup that will crown it, so nothing is cut freehand.

03

Crown and deburr

The muzzle is crowned square to the bore, the inside edge deburred, and any front sight or threading you asked for handled while it's still dialed in.

04

Finish and test

The fresh steel is cold-blued or matched to the barrel where possible, the firearm is function-checked, and it goes home with the cut-off and any sight you wanted back.

Answers

Common questions

What does a barrel chop cost?

A cut-down with a fresh crown is $100 on the price sheet. If the barrel is also being threaded, the whole job — chop, thread, crown — usually runs $150–200 depending on how the barrel comes off and what has to be moved out of the way. A crown alone, on a barrel that just needs its muzzle cleaned up, is a bench-fee job.

Can you cut my rifle to 14.5 inches?

Only with a muzzle device pinned and welded to bring it back to 16, or with an approved Form 1 in hand. We measure the way the ATF does and we won't hand back a rifle that's under the line. If the form is filed and pending, we'll cut it once the approval comes through — not before.

Will you keep the front sight?

If there's enough barrel to keep it, yes — on a lever gun at 18.5 inches, for instance, the sight can usually stay. If the cut lands where the sight is, it comes off, and we can drill and tap or re-dovetail a new one further back. We'll tell you which before we cut.

Bring us the project.

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